This very special key Fob is very easy to make and is very handy gift for people with disabilities.

It doesn’t only hold the key so that it doesn’t wear out your pockets; it also acts as a gentle lever for stubborn or stiff locks.

Here are the directions, if you cannot make it I have some available that I made earlier. (No I haven’t been on BBC’s Blue Peter!) tp.stavert@btinternet.com

Please note; you can make it out of a solid piece of wood with a lot of awkward cutting, so I suggest the method I often use

Materials 1-inner piece either, Plywood or hardwood (e.g. Ash) 3″ (75cm) X 1″(2.54 cm) X 1 1/8″(3 cm) X 1/8″ (3-4mm), depending on thickness and size or amount of keys. (Although you can make them smaller)

2-outer pieces of same wood or any robust material you wish to use with same size except suggested thickness of 5/16″ (8mm)

1-key ring minimum 1″ (2.54cm)

Instructions

1)   Prepare the outer wood to size and round corners so that it is comfortable to handle. Fig 1

                    Fig 1

2)   Place desired key onto inner piece and mark around it so that it will fold away when in pocket. fig 2

                Fig 2

3)   Cut inner piece, (optional: You can drill two 1/8″ holes at an equal distance if desired to help the glue to bond more efficiently) and smooth edges with a fine abrasive paper. fig 3

                    Fig 3

4) Place inner piece on inner side of 1-outer piece so that edges a flush all round with rounded edges on the outside. (Optional: Mark through holes of inner piece. Drill same size holes but not right through outer piece) . Fig 3

5) Repeat task with other outer piece, then using a suitable adhesive (wood glue), apply to fill holes and evenly add to inner piece surfaces. (Screws can be used as option).  Fig 3

6) Assemble the pieces together and clamp together with either a G-clamp, or weight or tape. Just make sure it doesn’t slide (the glue will be slippery so a dry, clean and even surface is recommended).

7) Excess glue will squeeze out, so wipe it away with damp cloth.

Finally locate key ring hole in adjacent to position when key is closed (jagged edge in) Mark, Drill hole for key ring 1/4″ and Countersink hole enough for adequate movement

Tim’s Tip: Usuing paint for writing, wears off, So I use a pyrography tool (wood Burning method) with a touch of linseed oil to preserve the wood. Herbal oils can be used to give out a scent but let it dry first. 

Look out for more of my ideas, hopefully I can save you money or at least give you a craft to enjoy.